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PRESSING SECTION
Our product range includes a wide range of paving line, core drying press size 9 x 4, core drying press size 9x4, short cycle single day light press model scp-1600-8x6, four roller glue spreader machine and glue spreader machine (2700mm).PAVING LINE
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Product BrochureProduct Details:| Working width | 1300 mm |
| Working length | 24 mtr. |
| Mesh driving motor | 2.2 kw |
| Hydraulic cutting motor | 4 kw |
| Stacker lifting motor | 4 kw |
| Total Power | 12.45 kw |
| Overall size | 29x1.4x1.8 mtr. |
| Working Type | Auto Driving and workers manual pave |
PAVING LINE
• Complete with accessories.
• Conveyor made out of Mesh not belts
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Core Drying Press Size 9 X 4
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Product BrochureProduct Details:| Hydraulic power | Automatic |
| Overall size of press | 120 (W) x 88" (H) |
| Gap between the day light | 60 mm |
| Dia. of ram | 85 mm (Hard Chrome) |
| Daylight Size | 108x52" |
| Size of the pipe (Daylight) | 50x25x3 mm |
| Total Weight | 5800 kgs. |
| Day light | 18 |
| No. of cylinder | 4 |
Complete with following features : -
• Steam heating system
• Side cylinders for closing & opening of day
lights.
• With electrical & accessories.
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Core Drying Press Size 9x4
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Product BrochureProduct Details:| Day light | 20 |
| Gap between the day light | 60 mm |
| No. of cylinder | 2 |
| Hydraulic power | Automatic |
| Overall size of press | 120 (W) x 88" (H) |
| Daylight Size | 108x52" |
| Dia. of ram | 85 mm (Hard Chrome) |
Complete with following features : -
• Steam heating system
• Side cylinders for closing & opening of day lights.
• Power Pack with its 5 HP motor.
• With Electric Control Panel & accessories.
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SHORT CYCLE SINGLE DAY LIGHT PRESS MODEL SCP-1600-8x6
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Product BrochureProduct Details:| In feed Table [PLC] | Controlled by Taiwan or Mistubishi Frequency drive |
| Structural configuration | Welded Frame |
| Total Pressure | 16000 KN |
| Pressure of Lifting Cyclinder | 9-12 Mpa |
| Pressure | 31.7 kg / cm2 |
| Thickness of Steel Frame | 65 |
| Board Loading time | 5 Sec |
| Out feeding Table (Vacuum) | Maximum lift load capacity 80g |
| Opening and unloading time | 6 Sec. |
| Working closing time | 3 - 5Sec. |
| .Pump | Shanghai |
| Board Lamination time | 20 - 35 Sec. |
| Board Pressing Area | 1830x2550 mm |
| Total Weight | Approx. 39 Tons. |
| Board Feeding Way | 8 feet - length side |
| Upper Platen Dimension | 1940x2600x160mm |
| Total cycle time | 45 - 50 Sec. |
| Lower Platen Dimension | 1940x2600x110mm |
| Lifting Cylinder | 4 Nos./80 x 200mm |
| Total Power | 22 kw + 0.75 kw + 0.75 kw |
| Non working closing time | 2.5 - 3 Sec. |
| Electric Control | With technical back up / Re-programmable (Siemens) |
| Electrical Req. (Voltage) | 415 V, 50Hz |
| Oil Cylinder No. / Diameter | 8 Cylinders of 320mm Diameter 200 Stock |
| Opening of Platen | 200mm |
| MODEL | SCP-1600-8'x6' |
| Type of Hydraulic Valve | Japan |
With the following features :
• Capacity of 1600 Tonne & size 8’ x 6’
• Auto feeding table / conveyor.
• Power Pack
• Electric Control Panel
• Out feed table / Conveyor having Vacuum suction pad in the front which enables to suck and to take the panel out of the press. • All electrical components such as MCB, Relay / Contactors etc. are of “Siemens / Schneider” make. • P.L.C. is of “Mitsubishi” make.
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Four Roller Glue Spreader Machine
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Product BrochureProduct Details:| Length of Rubber Roller | 1350mm |
| Dia. of Doctor Roller | 170 mm |
| Dia. of Rubber Roller | 325 mm |
| Driving Power | 3 H.P. |
| Max. Passing height | 50 mm |
• Four roller glue spreader machine,
• Consisting of 2 nos. rubber covered
grooved Rollers and 2 nos. Doctor Rollers.
• Without Electrical & Motor.
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Glue Spreader Machine (2700mm)
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Product BrochureProduct Details:| Dia. & Length of Hard Chromed Roller | 290 x 2700 mm |
| Feeding speed By Inverter | 0 ~ 150m/min |
| Clearance between rubber roller | 50mm |
| Power Required | 7.5 kw |
| Total Dimension (LxWxH) | 4600x2800x2350mm |
| Gross Weight | 5500 Kgs |
| Dia. & Length of Rubber Roller | 420 x 2700 mm |
With the following features :
• Variable Frequency Drive for Rollers (VFD).
• Stainless Steel Glue Tank.
• Outfeed Disc Conveyor Table.
• Having 2 nos. Rubber Rollers and 2 nos.
Hard Chromed Rollers with out-feed
conveyor,
• Required motors & Panel.
• The machine has the provisions to adjust
the gap of rollers Pneumatically.
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FOUR HEAD TOP AND BOTTOM WIDE BELT CALIBRATING MACHINE MODEL KID/SD-1300-R-RP
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Product BrochureProduct Details:| MODEL | KID/SD-1300-R-RP |
| Top & Bottom Head Motor of 1st Unit | 75 HP x 2 nos. |
| Dust removing brush | 0.5 HP x 2 Nos. |
| Work pressure | 0.7 Mpa |
| Sanding Belt size | 2500x1350 mm |
| Working thickness | 2.5 -100 mm |
| Motor for head elevation (Up & Down Movement) | 3 HP |
| Top & Bottom Head Motor of 2nd Unit | 60 HP x 2 no. |
| PLC | Mitsubishi / Schneider / Delta / Siemens |
| Air flow quantity | 22000 m3/h |
| Net weight | 13 Tonn approx. |
| Working width | 1300 mm |
| Min Working length | 540 mm |
| Sanding belt 2nd head | 15 m/s |
| Conveyor / Feed Motor | 15 HP |
| Total Power | 289 HP |
| All major Electricals | Mitsubishi / Siemens / Schneider /Omron |
| Feed speed | 6-36 m/min |
| Touch Screen | Hanging Type |
Complete with Electric Control Panel and required motors having following features: - • Top & Bottom heads of 1st unit are capable of calibrating.• Top & Bottom heads of 2nd unit are Combi Head capable of
Calibrating / Sanding. • Microcomputer Controller (The machine adopts the advanced
computer terminal that makes the operation easy and clear).STRUCTURE FRAME.• The machine frame is made of tested cold-rolled hollow shape
steel, which characterizes high strength, shock absorption and
being free from deformation.STRUCTURE OF SANDING BELT TENSIONING BEAM• Adopting the structure of double air cylinder to tension the
sanding belt, so as to balance the forces on every points of the
belt and also ensure the smooth rotary running, improving
service life and sanding effect of the belt.ROLLERS• The rollers diameter is bigger and the rollers have been made
dynamic balanced precisely, this makes the machine to run
smoothly and improve the calibrating power.STOCK REMOVAL• Can be adjusted according to the requirement.• Ability of the stock removal / amount of calibration can be more
than 3 mm.• Can calibrate 1.5 mm at a reasonably high speed.TOLERANCE• We claim that even during high amount of calibration the
accuracy is ± 0.1mm though it is lesser than this in actual.BRAKES• Very powerful pneumatic brakes are provided in the machine.DRIVE• Use frequency controlled drive to feed, this can improve the
productive efficiency. Feed speed 6~36 m/min.• Motorised lifting of the table by 3 HP motor.• Emergency Stop.
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SIX HEAD TOP & BOTTOM SURFACE WIDE BELT SANDING MACHINE
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Product BrochureProduct Details:| Abrasive Belt Size | 2620x1320 mm |
| Conveyor Motor Bottom Unit | 5 HP |
| Machine Body Move Motor | 2 HP |
| Min. Work Length | 540 mm |
| Work Width | 50~1300mm |
| Second Sanding Unit Abrasive Belt Speed | 15 m/s |
| Feed Speed | 5-25 m/min |
| Worktable Lifter Motor | 0.5 HP |
| Top Sander Second Head Motor | 30 HP |
| Top Sander Third Head Motor (Brushing Unit) | 5 HP |
| Work Thickness | 2-100 mm |
| Bottom Sander Third Head Motor (Brushing Unit) | 5 HP |
| First Sanding Unit Abrasive Belt Speed | 15 m/s |
| Conveyor Motor | 5 HP |
| Top Sander First Head Motor | 30 HP |
| MODEL | 1300-R-RP-B-COMBI |
| Bottom Sander First Head Motor | 30 HP |
| Vacuum Motor for Top Sander | 10 HP |
| Bottom Sander Second Head Motor | 30 HP |
| Net Weight | 13000 Kgs. |
| Vacuum Motor for bottom Sander | 10 HP |
SIX HEAD TOP AND BOTTOM SURFACE WIDE BELT SANDER MODEL 1300-R-RP-B-COMBI AS SINGLE UNIT
Complete with Electric Control Panel and required motors having following features:
• Abrasive belt size: 2620×1320 mm
• 1st Head in both units are capable of Sanding having 30HP
Motor.
• 2nd Head in both units are with Contact Roller & Pad capable of
Calibrating / Sanding and Polishing of panel having 30HP motor.
• 3rd Head in both units are Brushing Unit (Brusher), capable of
Polishing & Buffing having 5 HP motor.
• Inverter for Variable speed of conveyor belt: Rexroth Make.
Microcomputer Controller.
• Jumping Air Pad
• Nozzle of air jet for cleaning of sanding belt.
• Extension table in the infeed, having extra rollers.
• Automatic centering of conveyor belt.
• Motorised lifting of the table.
• Emergency Stop.
• Ampere meter.
• Rubberised Pressing Rollers.
• Star Delta Start.
• Belt Safety Emergency.
• Auto positioning of table.
• In case of sanding belt break or mis-track then the machine
stops automatically.
• Powerful Vaccum Suction Table For Both Units.
The Vaccum suction conveyor belt straightens warped panels and holds them securely on the table.
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Jagmohan Singh (Partner)
Kalyan Industries, Yamunanagar
Kalyan Industries, Yamunanagar
Opposite Punjab & Sind Bank, Jagadhri Road,Rampura Industrial Area
Yamuna Nagar - 135001, Haryana, India
Yamuna Nagar - 135001, Haryana, India
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